PalletMat series is a Plug & Play Robotic Palletizer in a Box that receives products directly from the production line and palletizes them according to pre-defined patterns.

With the use of a robotic arm from leading Japanese manufacturer FANUC, it ensures high speed and precise product handling while its compact design makes it ideal for sites with limited available space.

The “Plug & Play” features of PalletMat make its integration to the line extremely easy. Non-specialized personnel can install, commission and even move the system to different lines within the factory (the system is forklift movable).

PalletMat Model DP7 is a semi-automatic robotic system that receives products from a single infeed and palletizes onto two pallets positioned on the floor. Once the first pallet is ready the robot continues palletising onto the second pallet, whilst at the same time signalling the operator to remove the full pallet and add a new one to be palletised.

Due to its small footprint, inherent flexibility, and fast ROI, PalletMat-DP7 is ideal for small-to-medium productions and sites with limited available space, such as Pharma, Food & Beverage, Animal Feed, Plastics, etc.

PalletMat DP7 is IoT ready and incorporates the latest technologies of Industry 4.0.

Benefits:

  • Reliability / Safety / Minimum Maintenance
    PalletMat Series incorporates our 30 years of engineering excellence and combines intelligent design, top quality materials and robust construction, providing increased productivity, high precision, minimum downtime and very low maintenance requirements. PalletMat is a system for life.
  • Flexibility / Productivity Assurance / Minimized Operational Cost
    PalletMat is designed to handle various pre-defined products or patterns with quick changeovers. Moreover, the system is forklift movable and can be easily moved to operate on other production lines within the factory.
  • Upgradability
    PalletMat can easily be upgraded to cover new requirements, such as new products and patterns, increased productivity, automatic pallet discharge, etc.

Technical Specifications - Download pdf

SCOPE, PERFORMANCE & OPERATION  
Handled products Carton boxes, display boxes, trays, multipacks, bags, totes
Productivity Max: 12 cycles per minute
Operation Semi-automatic
Pallet Positions Dual (2) pallet on floor
PRODUCTS & PALLET TYPES & DIMENSIONS  
Minimum Product Size (LxWxH) 230 x 150 x 100 mm
Maximum Product Size (LxWxH) 600 x 400 x 400 mm
Maximum Product Weight 40 kg
Pallet Type Europallet, Chep
Maximum Load Height Up to 1500mm; option 1800mm
Forklift, Pallet Truck Electric and manual pallet truck
MACHINE DESIGN  
Packed Dimensions (LxWxH) 2.400 x 3.080 x 2.300 mm
Working Dimensions (LxWxH) 2.400 x 3.080 x 3.000 mm
Infeed conveyor (LxH) Roller conveyor 912 (L) X 451 (W) mm
Approx. Weight 2.000 kg, forklift movable
Standard Robotic Arm FANUC
Gripper Operation Mechanical
CONTROL  
PLC Siemens
HMI Siemens
Remote Access Pre-installed in the system for remote assistance
SAFETY  
Safety System Full fencing plus safety curtain sensors, double emergency stop circuit, door interlocks, CE certification
SUPPLY REQUIREMENTS  
Power Supply 3 x 32A / 400V - 50 Hz (3P + N + GND)
Air Supply 6 bar
WARRANTY  
Full Coverage Warranty 1 Year - Unlimited Cycles
Optional Features  
Auto Pallet Discharge Upgrade for continuous operation of system
Product Handling Gripper options for handling various type of products (bags, totes, etc)
Increased Productivity Multiple product pick - increased productivity
Interlayer Automatic carton interlayer placement
Other Pallet Types Dusseldorf, Plastic
Automatic Pallet Handling Automatic pallet handling by Mobile Robots (AMR)
Orientation Product orientation according to label

Contact Form

In order to contact us, please use the following form. Or you can reach us by phone, dialling +30 210 6690900:

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