PalletMat series is a Plug & Play Robotic Palletizer in a Box that receives products directly from the production line and palletizes them according to pre-defined patterns.

With the use of a robotic arm from leading Japanese manufacturer FANUC, it ensures high speed and precise product handling while its compact design makes it ideal for sites with limited available space.

The “Plug & Play” features of PalletMat make its integration to the line extremely easy. Non-specialized personnel can install, commission and even move the system to different lines within the factory (the system is compact and forklift movable).

PalletMat Model AP10 is a fully automatic robotic system. Products arrive at the palletizing position from the infeed conveyor, are picked by the robotic arm and palletized according to pre-defined patterns. When the palletizing process is complete, the system discharges the loaded pallet on a conveyor outside the cell. A pallet de-stacker is included in the system for automatic pallet positioning, which makes the operation of the system fully automatic.

Due to its automatic operation, inherent flexibility, small footprint, and fast ROI, PalletMat-AP10 is ideal for medium-to-large productions and sites with limited available space, such as Food & Beverage, Animal Feed, Plastics, Chemicals, etc.

PalletMat AP10 is IoT ready and incorporates all the latest technologies of Industry 4.0.

Benefits:

  • Reliability / Safety / Minimum Maintenance
    PalletMat Series incorporates our 30 years of engineering excellence and combines intelligent design, top quality materials and robust construction, providing increased productivity, high precision, minimum downtime and very low maintenance requirements. PalletMat is a system for life.
  • Flexibility / Productivity Assurance / Minimized Operational Cost
    PalletMat is designed to handle various pre-defined products or patterns with quick changeovers. Moreover, the system is forklift movable and can be easily moved to operate on other production lines within the factory. AP10 is fully automatic and requires minimum labour interaction.
  • Upgradability
    PalletMat can easily be upgraded to cover new requirements, such as new products and patterns, increased productivity, stretch wrapping, etc.

Technical Specifications - Download pdf

SCOPE, PERFORMANCE & OPERATION  
Handled Products Carton boxes, display Boxes, trays, multipacks, bags, totes
Productivity Max: 12 cycles per minute
Operation Fully automatic
Pallet Positions Single pallet on conveyor with auto-discharge
PRODUCTS & PALLET TYPES & DIMENSIONS  
Minimum Product Size (LxWxH) 230 x 150 x 100 mm
Maximum Product Size (LxWxH) 600 x 400 x 400 mm
Maximum Product Weight 40 kg
Pallet Type Europallet, Chep
Maximum Load Height Up to 1500mm; option 1800mm
De-stacker Yes - Stack of 12 pallets
Forklift, Pallet Truck Forklift, pallet truck
MACHINE DESIGN  
Packed Dimensions (LxWxH) 4.600 x 3.150 x 2.300 mm
Working Dimensions (LxWxH) 4.600 x 3.150 x 3.000 mm
Conveyors (LxH) Roller Infeed Conveyor 2.440 (L) X 451 (W) mm, Pallet Conveyor +1.665 (L) mm
Approx. Weight 4.800 kg, forklift movable
Standard Robotic Arm FANUC
Gripper Operation Mechanical
CONTROL  
PLC Siemens
HMI Siemens
Remote Access Pre-installed in the system for remote assistance
SAFETY  
Safety System Full Fencing plus safety curtain sensors, double emergency stop circuit, door interlocks, CE certification
SUPPLY REQUIREMENTS  
Power Supply 3 x 32A / 400V - 50 Hz (3P + N + GND)
Air Supply 6 bar
WARRANTY  
Full Coverage Warranty 1 Year - Unlimited Cycles
Optional Features  
Product Handling Gripper options for handling various type of products (bags, totes, etc)
Increased Productivity Multiple product pick - increased productivity
Interlayer Automatic carton interlayer placement
Extra Pallet Stack For increased autonomy
Other Pallet Types Dusseldorf, Plastic
Low-Discharge Option for Low-Level pallet discharging
Automatic Pallet Handling Automatic pallet handling by Mobile Robots (AMR)
Labelling Product labelling on infeed conveyor or at exit
Quality / Product Inspection Automatic product quality inspection & rejection (check weighing, vision, etc)

Contact Form

In order to contact us, please use the following form. Or you can reach us by phone, dialling +30 210 6690900:

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