PalletMat series is a Plug & Play Robotic Palletizer in a Box that receives products directly from the production line and palletizes them according to pre-defined patterns.
With the use of a robotic arm from leading Japanese manufacturer FANUC, it ensures high speed and precise product handling while its compact design makes it ideal for sites with limited available space.
The “Plug & Play” features of PalletMat make its integration to the line extremely easy. Non-specialized personnel can install, commission and even move the system to different lines within the factory (the system is compact and forklift movable).
PalletMat Model AP10 is a fully automatic robotic system. Products arrive at the palletizing position from the infeed conveyor, are picked by the robotic arm and palletized according to pre-defined patterns. When the palletizing process is complete, the system discharges the loaded pallet on a conveyor outside the cell. A pallet de-stacker is included in the system for automatic pallet positioning, which makes the operation of the system fully automatic.
Due to its automatic operation, inherent flexibility, small footprint, and fast ROI, PalletMat-AP10 is ideal for medium-to-large productions and sites with limited available space, such as Food & Beverage, Animal Feed, Plastics, Chemicals, etc.
PalletMat AP10 is IoT ready and incorporates all the latest technologies of Industry 4.0.
Benefits:
- Reliability / Safety / Minimum Maintenance
PalletMat Series incorporates our 30 years of engineering excellence and combines intelligent design, top quality materials and robust construction, providing increased productivity, high precision, minimum downtime and very low maintenance requirements. PalletMat is a system for life.
- Flexibility / Productivity Assurance / Minimized Operational Cost
PalletMat is designed to handle various pre-defined products or patterns with quick changeovers. Moreover, the system is forklift movable and can be easily moved to operate on other production lines within the factory. AP10 is fully automatic and requires minimum labour interaction.
- Upgradability
PalletMat can easily be upgraded to cover new requirements, such as new products and patterns, increased productivity, stretch wrapping, etc.
Technical Specifications - Download pdf
| SCOPE, PERFORMANCE & OPERATION |
|
| Handled Products |
Carton boxes, display Boxes, trays, multipacks, bags, totes |
| Productivity |
Max: 12 cycles per minute |
| Operation |
Fully automatic |
| Pallet Positions |
Single pallet on conveyor with auto-discharge |
| PRODUCTS & PALLET TYPES & DIMENSIONS |
|
| Minimum Product Size (LxWxH) |
230 x 150 x 100 mm |
| Maximum Product Size (LxWxH) |
600 x 400 x 400 mm |
| Maximum Product Weight |
40 kg |
| Pallet Type |
Europallet, Chep |
| Maximum Load Height |
Up to 1500mm; option 1800mm |
| De-stacker |
Yes - Stack of 12 pallets |
| Forklift, Pallet Truck |
Forklift, pallet truck |
| MACHINE DESIGN |
|
| Packed Dimensions (LxWxH) |
4.600 x 3.150 x 2.300 mm |
| Working Dimensions (LxWxH) |
4.600 x 3.150 x 3.000 mm |
| Conveyors (LxH) |
Roller Infeed Conveyor 2.440 (L) X 451 (W) mm, Pallet Conveyor +1.665 (L) mm |
| Approx. Weight |
4.800 kg, forklift movable |
| Standard Robotic Arm |
FANUC |
| Gripper Operation |
Mechanical |
| CONTROL |
|
| PLC |
Siemens |
| HMI |
Siemens |
| Remote Access |
Pre-installed in the system for remote assistance |
| SAFETY |
|
| Safety System |
Full Fencing plus safety curtain sensors, double emergency stop circuit, door interlocks, CE certification |
| SUPPLY REQUIREMENTS |
|
| Power Supply |
3 x 32A / 400V - 50 Hz (3P + N + GND) |
| Air Supply |
6 bar |
| WARRANTY |
|
| Full Coverage Warranty |
1 Year - Unlimited Cycles |
| Optional Features |
|
| Product Handling |
Gripper options for handling various type of products (bags, totes, etc) |
| Increased Productivity |
Multiple product pick - increased productivity |
| Interlayer |
Automatic carton interlayer placement |
| Extra Pallet Stack |
For increased autonomy |
| Other Pallet Types |
Dusseldorf, Plastic |
| Low-Discharge |
Option for Low-Level pallet discharging |
| Automatic Pallet Handling |
Automatic pallet handling by Mobile Robots (AMR) |
| Labelling |
Product labelling on infeed conveyor or at exit |
| Quality / Product Inspection |
Automatic product quality inspection & rejection (check weighing, vision, etc) |
Contact Form
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